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Pump Truck Winter Maintenance Guide

May. 20, 2026

Chassis Inspection

Please perform at least the following inspections before driving the pump truck chassis:
  1. Check the engine oil level and oil condition.

  2. Battery inspection (check if the voltage is normal).

  3. Check the engine coolant level and coolant temperature (replace the antifreeze in a timely manner to prevent the water tank from freezing and cracking).

  4. Tire inspection (check tire pressure and wear; road conditions are slippery in winter, so this is very important).

  5. Brake system inspection (check if the brake pads are excessively worn and if the air pressure is normal).

  6. Chassis preheating: The chassis must be preheated at low speed to warm up the engine before normal driving. Preheating and warming up will make the lubricating oil of the engine and gearbox flow smoothly; otherwise, the engine and gearbox may be damaged due to lubrication failure.

    Pump Truck Winter Maintenance Guide

Hydraulic System Inspection

  1. Hydraulic system preheating: After engaging the power take-off, run at idle speed for 30 minutes. After the temperature rises, perform outrigger and pumping operations.

  2. Large temperature differences can easily cause water vapor in the air to reach the dew point temperature, resulting in water vapor condensation and dissolution in the hydraulic oil. Before restarting pumping, drain all the water settled at the bottom of the oil tank.

Pumping System Inspection

When the outdoor temperature is below zero, water will freeze and expand. Therefore, it is strictly prohibited to leave water in the water tank, pumping mechanism water tank, and hopper after concrete pumping. They must be cleaned in a timely manner.

Slewing Mechanism Inspection

  1. With the arrival of winter, please focus on checking the seal of the reducer. Otherwise, once water mixes into the gear oil, it will freeze and crack the reducer housing.

  2. It is best to change the oil when the oil temperature has not yet cooled, because it is more conducive to draining all the oil in the tank at this time.

  3. Change the oil every 2000 to 2500 hours of operation thereafter, or at least once a year.

  4. Do not use mixed oil.

Boom Inspection

When the pump truck is working in winter, each boom should be moved repeatedly for many times to allow the hydraulic oil to circulate fully, ensuring that the cold oil in the cylinder and the hot oil in the hydraulic system circulate fully.

Outrigger Inspection

When the pump truck is working in winter, each vertical cylinder should be supported repeatedly two to three times during the first outrigger deployment to allow the hydraulic oil to circulate fully, ensuring that the cold oil in the cylinder and the hot oil in the hydraulic system circulate fully.

Pumping Tips

At the beginning of winter construction, be sure to start pumping with a small displacement. After the hydraulic oil temperature is normal, increase the displacement for normal work. Avoid damage to hydraulic components caused by high viscosity of hydraulic oil due to cold weather.

Oil Grade and Oil Capacity

Hydraulic system oil: It is recommended to use high-quality anti-wear hydraulic oil L-HM32 when the ambient temperature is -15℃ to 5℃. Oil capacity: 1200L.